NIT Hamirpur · Uttishthati Foundation i-TBI

Thermo-Mool
थर्मो-मूल

From Agricultural Waste to Strategic Advantage

The world's first biodegradable thermocol made from crop stubble and mycelium — matching EPS performance while eliminating plastic, regulatory risk, and environmental damage.

Agri-Waste Based
Mycelium Bound
Regulation-Proof
Thermo-Mool biodegradable block

~2000

Years EPS lasts

vs Weeks for ours

Zero

Toxic emissions

100% compostable

$24B

Market by 2030

6.09%

CAGR Growth

100%

Compostable

0

Toxicity

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Who We Are

Reimagining Thermocol

Thermo-Mool is a biodegradable thermocol alternative manufactured from agricultural waste and mycelium, delivering comparable insulation and cushioning while eliminating plastic, regulatory, and ESG risks.

Our Vision

To transform agricultural waste into valuable, eco-friendly thermocol products and become a trusted global partner for brands committed to sustainability — helping eliminate plastic-based thermocol and reduce air pollution caused by crop stubble burning.

Our Mission

To manufacture high-quality biodegradable thermocol using agricultural crop stubble, providing sustainable packaging and insulation solutions to premium eco-conscious brands and mass-market industries while actively reducing environmental pollution.

Our Edge

For an established thermocol producer, Thermo-Mool represents future-proofing the core business — not disrupting it. We enable a regulation-proof growth engine in sustainable materials alongside existing operations.

Uttishthati Foundation i-TBI

Incubated at NIT Hamirpur · Supported by DST, Govt. of India

The Problem

Plastic Thermocol is a Crisis

EPS thermocol is a planetary liability. Regulations are tightening, clients are demanding change, and the window for action is closing fast.

~2000

years

EPS thermocol takes ~2000 years to decompose, leaching toxins into soil and water throughout.

23M

tonnes

Tonnes of crop stubble are burned in India annually, causing catastrophic air pollution and health crises.

High

risk

Rising plastic bans and ESG mandates put EPS-dependent businesses at severe regulatory and reputational risk.

$24B

market

The global thermocol market is shifting. Brands without sustainable alternatives will lose contracts to compliant competitors.

The Solution

Thermo-Mool turns the problem into profit

By converting crop stubble into high-performance biodegradable thermocol, we eliminate waste, unlock new revenue streams, and make your business regulation-proof — all at once.

Explore the Product ↓

The Product

See Thermo-Mool In Action

Real prototypes — from raw agricultural husk to mycelium-bound packaging blocks ready for commercial use.

Thermo-Mool mycelium block — top view

Mycelium Block

Top view showing natural mycelium network formation

Raw husk thermocol block

Husk Composite Block

Agricultural crop stubble compressed into packaging form

Prototype packaging block

Prototype Block

Early prototype demonstrating structural integrity

Thermo-Mool slab

Husk Slab

High-density slab format for insulation applications

Mycelium bound packaging block

Mycelium Bound

Mycelium acts as a natural bio-binder, replacing synthetic glue

Final prototype product

Final Prototype

Refined prototype ready for commercial validation

Head to Head

Thermo-Mool vs EPS Thermocol

Every metric that matters — side by side.

Parameter
EPS Thermocol

Conventional

Thermo-Mool ✓

Our Solution

Raw Material
Petroleum (non-renewable)
Agricultural waste (crop stubble)
Binder
Synthetic polymer
Mycelium (100% bio-binder)
Toxicity
High — releases styrene
Zero — non-toxic, food-safe
Decomposition
~2000 years
Weeks to months
Recyclability
Very low (<5% recycled)
Fully compostable
Insulation & Cushioning
High
Comparable performance
Regulatory Risk
High & rapidly rising
Minimal — future-proof
Carbon Footprint
Very high
Negative (sequesters carbon)

Comparable insulation performance with zero environmental and regulatory liability.

Pilot Scale Cost

₹280–₹410

per kg

At Scale Cost

₹230–₹300

per kg · reducible further

How It's Made

Manufacturing Process

A 7-step process that transforms worthless crop stubble into high-performance biodegradable packaging — nature doing the heavy lifting.

01

Collection of Husk

Crop stubble and agricultural waste (rice/wheat husk) is collected from farms, diverting it from burning.

02

Chopping & Preparation

The husk is chopped to a uniform size, cleaned, and sterilized to create an optimal mycelium growth substrate.

03

Mycelium Inoculation

Mushroom mycelium spawn is mixed into the prepared husk. The mycelium grows and naturally binds the fibers together.

04

Semi-Solid Formation

As mycelium colonizes, the mixture forms a dense semi-solid mass with the structural properties of thermocol.

05

Molding

The mycelium-husk composite is packed into custom molds to achieve the desired shape for packaging applications.

06

Baking & Curing

Molds are heat-cured to deactivate the mycelium and lock in the final structure, ensuring dimensional stability.

07

Final Product

The finished biodegradable packaging block — ready for use. At end-of-life, it composts in weeks.

At end of life, the product composts completely in just weeks to months

Market Opportunity

A $24 Billion Green Revolution

The global thermocol packaging market is on a 6.09% CAGR trajectory — and Thermo-Mool is positioned at its sustainable core.

$24.03B

Market size by 2030

Source: Zion Market Research

6.09%

Compound Annual Growth Rate

2021–2030 forecast

First

Mover Advantage

In India's green thermocol space

Target Segments

High Volume

E-Commerce & FMCG

Existing thermocol buyers across electronics, appliances, FMCG, and cold-chain logistics — the largest volume segment.

~40% of market

Policy Driven

Government & Institutional

Public sector organizations with sustainable packaging mandates and increasing procurement requirements.

~25% of market

High Margin

Premium Green Brands

Global luxury and consumer electronics brands with strong ESG positioning seeking plastic-free, compostable packaging.

~20% of market

Asset-Light

Manufacturing Licensing

Other thermocol manufacturers, packaging plants near agricultural belts seeking fast regulatory compliance.

~15% of market

Our Impact Goals

Supply biodegradable thermocol to premium eco-brands

Mass-produce at affordable costs for widespread adoption

Utilize crop stubble, preventing seasonal burning

Replace plastic thermocol with biodegradable alternatives

Reduce carbon footprint via circular economy

Support farmers by monetizing agricultural waste

Get In Touch

Let's Build a Greener Future

Whether you're a brand, investor, manufacturer, or partner — we'd love to talk.

Contact Details

Location

NIT Hamirpur, Himachal Pradesh, India

Incubated at

Uttishthati Foundation i-TBI

NIT Hamirpur, Himachal Pradesh (H.P.)
An I-TBI Incubator supported by DST, Govt. of India

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